China's First Listed Pet Products Company (Stock Code: 301335) | Global Manufacturing Since 1998 | 9 Worldwide Factories

Dog Crate Mat Manufacturer

OEM & ODM wholesale dog crate mats engineered for wire kennels, crate training, and travel. 5 size profiles · 3 collections · MOQ 300 PCS · 3-7 day sampling.

Direct Answer

What is a dog crate mat manufacturer?

A dog crate mat manufacturer is a B2B factory that designs, produces, and exports crate-fit floor pads sized for wire kennels. Hangzhou Tianyuan produces crate mats in 5 size profiles (S/M/L/2XL/3XL) matched to 24″/30″/36″/42″/48″ crate trays, in three performance tiers – Affordable Basics, Enhanced Comfort & Value, and Ultimate Luxury Convenience.

5 size profilesS/M/L/2XL/3XL mapped to 24″/30″/36″/42″/48″ wire crates.
TUV-tested durabilityHydrostatic Head and Puncture Force on Luxury Oxford line.
MOQ 300 PCS3-7 day sampling, mixed-container consolidation supported.
Roll-packing logistics30-60% CBM reduction, fast Amazon FBA prep.
Crate Fit Guide

Match the mat to the wire crate before you ship the order

A crate mat is sized to the internal tray of the kennel, not the outer frame. This page lists the exact outer dimensions (L × W × H) we ship and the wire crate model each size is built for.

Size CodeOuter Dimensions (L × W × H)InchesCompatible Wire CrateFill HeightBest For
S58 × 39 × 6 cm22.8″ × 15.4″ × 2.4″24″ Crate Tray6 cmToy breeds, puppies, airline carriers
M75 × 45 × 7 cm29.5″ × 17.7″ × 2.8″30″ Crate Tray7 cmSmall adult dogs, crate training
L91 × 57 × 8 cm35.8″ × 22.4″ × 3.1″36″ Crate Tray8 cmMedium breeds, single-dog households
2XL108 × 71 × 9 cm42.5″ × 28.0″ × 3.5″42″ Crate Tray9 cmLarge breeds, multi-dog kennel
3XL118 × 75 × 9 cm46.5″ × 29.5″ × 3.5″48″ Crate Tray9 cmGiant breeds, breeding facilities

Tolerance ± 1 cm across all sizes. OEM custom dimensions available within 50–130 cm length and 35–80 cm width. Request a custom size sheet →

Three Product Tiers

Three dog crate mat collections built for different B2B price points

All collections share the same 5 size profiles, the same 3-7 day sample lead time, and the same OEKO-TEX fabric library. The difference is the surface fabric, the fill blend, and the durability rating.

Collection 01 · Entry

Affordable Basics

Loop fleece & PV plush · value-tier wholesale

Small breed dog on a fleece crate mat inside a wire kennel — Affordable Basics Collection
  • MaterialsLoop Fleece, PV Plush, fleece blend
  • FillHigh-rebound PP cotton
  • PositionCrate mat, floor bed, pillow, travel pad
Included Item SKUs:
  • YF142240: Cool Grey Fleece (11 fabric options)
  • YF142241: Warm Tones PV Plush (10 fabric options)
Request Basics Quote
Collection 03 · Performance

Ultimate Luxury Convenience

Heavy-duty Oxford · TUV-tested scratch resistance

Active dog on a heavy-duty Oxford crate mat in a sturdy wire crate — Ultimate Luxury Collection
  • MaterialsWater-resistant Oxford (300D / 600D / 900D / 1680D)
  • FillPP cotton + high-density sponge hybrid
  • PositionKennel pad, rugged floor bed, outdoor travel
Included Item SKU:
  • YF142239: Oxford Armor 600D (TUV Tested)
Request Luxury Quote
Sourcing Brief

Five Dog Crate Mat Pain Points Buyers Face — And Our Factory Solutions

Common complaints from B2B distributors and Amazon sellers, mapped directly to our manufacturing specifications.

01

Crate pads soak through and rust the tray

Competitors’ waterproof mats fail at the seams after multiple washes. Our Luxury line uses bonded 600D Oxford with TUV-tested Hydrostatic Head waterproofing and welded-edge construction.

→ Spec: YF142239 Oxford
TUV tested hydrostatic waterproof Oxford layer protecting crate tray
02

Mats slide around inside the crate

When dogs turn, standard mats bunch up. We offer a silicone-dot anti-slip backing upgrade on a non-woven base for stability without harming crate trays.

→ Spec: Anti-slip Buttom
anti-slip backing on dog crate mat base
03

Chewers shred the mat surface in days

Standard fleece is easily torn by active dogs. Our Luxury series features 600D to 1680D Oxford fabric with double-stitched edges and TUV-tested Puncture Force ratings.

→ Spec: TUV Puncture Test Passed
Heavy-duty scratch resistant 600D/900D Oxford fabric close-up
04

Cleaning requires 24-hour air drying

Thick mats trap moisture and retain odor. Our crate mats support commercial machine wash cycles, and our Oxford series dries 3x faster than standard plush equivalents.

→ Spec: YF142237
Commercial machine wash testing for fast-drying crate pads
05

Listed size does not match the crate tray

Incorrect sizing is a top return reason. We enforce ± 1 cm tolerance across all 5 sizes, ensuring a precision fit for standard MidWest and AmazonBasics wire crate pans.

→ Spec: Precision Tray-Fit Profile
Dog crate mat laid perfectly flat inside a wire crate pan
Crate mat placed inside a wire kennel supporting crate training
Crate Training Bedding

Crate mat specs that support crate training from day one

Crate training only works when the dog treats the kennel as a den, not a punishment. The mat inside that crate has to do four things at once: stay flat, stay clean, stay warm, and not slide when the dog turns in a circle. Most consumer-grade mats fail one of those four within a season.

  • Flat lay: rectangular shape with no raised bolster, so anxious dogs can see out of the crate and accept the perimeter as “their space”.
  • Low profile: 6-9 cm fill height keeps the dog level with the crate door, reducing the hop-up reflex that causes joint strain in puppies.
  • Neutral base colour: grey, beige, and dark grey across all three collections, avoiding the pastel palette that limits private-label resale.
  • 5 sizes: every size maps to a real wire crate on the market (24″ to 48″), so the wholesale buyer can build a range, not five SKUs of “almost the same”.
→ Talk to our crate training specialist
Manufacturing Capacity

Three production nodes, 650,000 pet beds a month, one QC standard

Hangzhou Tianyuan operates dog bed production across China, the United States, and Cambodia. Crate mat orders draw from the same QA system, the same OEKO-TEX fabric library, and the same compliance documentation.

1,998 Founded
650,000 Pet Beds / Month
3 Manufacturing Nodes
70+ Countries Export
2,000+ New SKUs / Year
300 MOQ (PCS)

China HQ — Innovation Hub

  • Capacity300,000 pcs / month
  • Equivalent220 × 40 HQ / month
  • RoleHeavy-duty crate mat production, custom OEM setups, fabric R&D

United States — Rapid Response

  • Capacity80,000 pcs / month
  • Equivalent30 × 40 HQ / month
  • Role3-day prototyping, domestic onboarding, US retail compliance

Cambodia — Duty-Free

  • Capacity270,000 pcs / month
  • Equivalent240 × 40 HQ / month
  • RoleTariff insulation, duty-free access to EU & Japan
OEM / ODM Customization

Full private-label customization from logo to shipping carton

Fabric & Color

9,000+ fabric SKUs, Pantone-matched dye lots, GRS recycled RPET fibre and OEKO-TEX certified yarn.

Logo Execution

Multi-needle embroidery, woven labels, heat transfer, rubber badges, and barcode stickers.

Packaging

FSC inner display boxes, color gift boxes, Amazon FBA prep, and roll-packing for CBM reduction.

Structure & Fill

PP cotton, memory foam, egg-crate foam, cooling gel, hybrid fills. 5 size profiles & custom dimensions.

Anti-Slip Backing

Silicone-dot upgrade applied to non-woven base, no glue residue on crate trays.

Compliance Docs

BSCI, SMETA 4-Pillar, ISO 9001, OEKO-TEX, GRS, FSC, Costco GMP, TUV test reports.

Production Pipeline

From fabric inspection to outbound QC — ten stages on one floor

01

Fabric Inspection

Automated cloth inspection per incoming roll.

02

CAD Layout & Printing

Pattern nesting optimized for material yield.

03

Precision Cutting

Spreading, laser/blade, and auto-cutting bed.

04

Embroidery (Optional)

Multi-needle machines for high-density logos.

05

Stitching & Assembly

Heavy-duty sewing machines, double-stitch edges.

06

Semi-Finished QC

Manual seam & structural inspection.

07

Filling & Stuffing

Automated fiber fill, dedicated GRS line.

08

Finished QC

Detail inspection + needle detector pass.

09

Roll Packing

30-60% CBM reduction, thick polybag wrap.

10

Outbound QC

Pre-shipment sampling inspection per SKU.

Hangzhou Tianyuan Pet Products factory exterior Lingping District
China HQ — No. 10-1, Xingling Street,Lingping District,Hangzhou
CAD pattern plotter machine for crate mat layout
CAD pattern plotter on the cutting floor
Crate mat fabric manual cutting bench
Manual cutting station for small-batch samples
Crate mat design process fabric library review
R&D design review across the 9,000-fabric library
Quality Control & Testing

Four QC stages plus in-house lab testing on every crate mat order

IQC

Incoming Quality Control

Per-roll fabric inspection and supplier verification before production release.

IPQC

In-Line Process Inspection

Random seam, stitch density, and dimension checks during stitching and filling.

FQC

Final Quality Control

Needle-detector pass and detail inspection on finished goods.

OQC

Outbound QC

Pre-shipment sampling per AQL grid before container loading.

In-house laboratory test capabilities

  • Needle Detection (metal contamination safety)
  • Hydrostatic Waterproof Head Test
  • Water Repellency Spray Test
  • Puncture & Tear Force Test
  • Fabric Tensile & Stretch Test
  • Flex Durability & Compression Rebound Test
  • Color Fastness & Color Difference Calibration
  • Washability & Durability Test
  • Drop & Impact Packaging Test
Crate mat fabric tensile strength lab test
Tensile strength lab
Crate mat needle detection final QC station
Needle detector at FQC
Oxford khaki fabric sample for TUV test report
600D Oxford — TUV-tested sample
Packaging & Logistics

Roll-packing standard on every crate mat shipment

Crate mats are thin-profile products, optimized for roll packing. Every shipment leaves the factory in a thick polybag wrap and rolled to 30-60% CBM reduction. Mixed-container consolidation with dog beds, cat beds, and other PetBedSupply categories is supported.

Roll Packing Standard

Best fit for thin PP cotton crate mats and foam cushions. 30-60% CBM reduction, FBA-ready.

  • Suitability: thin crate mats, foam cushions
  • CBM reduction: 30-60%
  • Storage life: 1-2 years (refluff after extended storage)

Vacuum Compression Optional

For memory-foam-backed crate mats or premium tier. 40-60% CBM reduction. Add 24-48h rebound time on arrival.

  • Suitability: memory-foam crate mats, premium tier
  • CBM reduction: 40-60%
  • Note: protects against moisture, requires rebound time

Retail & E-commerce FBA Prep

Custom FSC inner display boxes, color gift boxes, Amazon FBA prep with polybag + suffocation warning.

  • FSC inner display boxes
  • Color gift boxes
  • Amazon FBA-compliant prep
Compliance

Certifications that shorten your buyer onboarding cycle

Social Responsibility

  • amfori BSCI Audited
  • Sedex SMETA 4-Pillar
  • ICS Certified
  • SCAN / C-TPAT Anti-Terrorism

Quality & Systems

  • ISO 9001:2015
  • Costco GMP Audit Certified
  • Factory Quality Audit Passed

Environmental & Material

  • OEKO-TEX Standard 100
  • GRS (Global Recycled Standard)
  • ISO 14001:2015
  • FSC Certified Packaging
Buyer Profile

Who sources dog crate mats from PetBedSupply

Wholesalers & Bulk Importers
Distributors & Supply Chain Agencies
Private Label Brand Owners
Amazon Top Sellers & E-Commerce Merchants
Hypermarket & Supermarket Chains
Pet Specialty Chains (PetSmart, Petco)
Online Retail Platforms
Breeding & Kennel Operators
FAQ

Frequently asked questions from crate mat buyers

Match the crate mat to the internal tray of your wire kennel, not the outer frame. Standard sizes: S (58×39 cm) fits a 24″ crate tray, M (75×45 cm) fits a 30″ crate, L (91×57 cm) fits a 36″ crate, 2XL (108×71 cm) fits a 42″ crate, and 3XL (118×75 cm) fits a 48″ crate. As a wholesale crate mat manufacturer, we also produce custom-cut sizes within 1-2 cm tolerance.

MOQ is 300 PCS per design, color, and size profile. OEM/ODM customization (logo, packaging, label, fabric) accepts the same 300 PCS minimum per SKU. Mixed Container Consolidation across sizes is supported for buyers consolidating dog beds and crate mat categories in one container.

Yes. All our crate mat series are built for commercial wash cycles — cold wash, gentle cycle, air dry. The Luxury Convenience YF142239 uses bonded Oxford fabric for accelerated drying, while the Comfort Collection (YF142237, YF142238) uses high-rebound PP cotton that recovers shape after standard washing. Detailed per-SKU wash protocol is included with every wholesale shipment.

PP cotton (high-rebound polyfill) is the standard crate mat fill — lightweight, fully washable, low-cost, and ideal for indoor kennel trays and travel mats. Memory foam adds joint support but is heavier, slower to dry, and requires vacuum or roll packing. We recommend PP cotton for crate mats under 5 cm fill height; upgrade to foam for senior dogs or orthopedic positioning.

Standard crate mats use a non-woven base with light friction. For active or older dogs that push the mat around, we offer a silicone-dot anti-slip backing upgrade as part of our OEM customization spectrum. MOQ is the same 300 PCS per configuration.

Sample production takes 3 to 7 days for standard fabric combinations drawn from our 9,000+ fabric library. Custom fabric dye lots add 7 days. Sampling is billable for first-time bespoke designs; free for repeat OEM buyers on incremental SKUs.

Yes. Our facility holds BSCI, SMETA 4-Pillar, ISO 9001:2015, ISO 14001:2015, OEKO-TEX Standard 100, GRS, FSC, Costco GMP, and TUV-tested product compliance. Test reports for Hydrostatic Head, Puncture Force, and Tensile Strength are available per shipment. Reach out via the quote form for the full document bundle.

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